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Chloride-Induced Corrosion Mechanism and Rate of Enamel- and Epoxy-Coated Deformed Steel Bars Embedded in Mortar

Research output: Contribution to journalArticlepeer-review

Abstract

The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-, DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet-dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water-cement ratio in mortar design.

Original languageAmerican English
Pages (from-to)58-73
Number of pages16
JournalCement and Concrete Research
Volume82
DOIs
StatePublished - Apr 1 2016

Keywords

  • Bars (metal)
  • Chlorine compounds
  • Enamels
  • Mortar
  • Pitting
  • Chloride induced corrosion
  • Chlorides (d)
  • Deformed steel bar
  • Electrochemical test
  • Exposure conditions
  • Fusion bonded epoxy
  • Long-term performances (c)
  • Sem (b)
  • Corrosion rate

Disciplines

  • Civil Engineering
  • Materials Science and Engineering

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